
The Full-Size Bouffant Cap Making Machine with Servo Control is designed for high-speed production of 18–28 inch disposable bouffant caps, widely used in medical, food processing, cleanrooms, beauty salons, and hygiene industries.
Equipped with advanced servo motors, the machine allows operators to change the cap diameter through PLC settings, without replacing molds or mechanical parts. This significantly reduces downtime and makes production extremely flexible for different customer requirements.
The machine integrates automatic feeding, ultrasonic welding, elastic feeding, forming, folding, and cutting into one continuous line, ensuring uniform quality and stable 24/7 operation.
✔ Servo-controlled size adjustment — change cap sizes (18/19/21/24/28 inch) directly in the PLC
✔ Supports nonwoven PP & SMS material
✔ High-speed ultrasonic sealing for clean and strong welds
✔ Automatic feeding, elastic loading, welding & cutting
✔ Elastic tension adjustable through servo control
✔ Minimal mechanical adjustment needed
✔ Stable performance for round-the-clock production
✔ Low waste and easy maintenance
✔ One operator is enough
| Item | Specification |
|---|---|
| Material | PP Nonwoven (10–30 gsm) |
| Cap Size Range | 18–28 inch (servo adjustable) |
| Production Speed | 80–120 pcs/min |
| Elastic Feeding | Automatic, tension adjustable |
| Sealing Method | Ultrasonic welding |
| Power Supply | 220V / 380V |
| Air Requirement | 0.5–0.8 MPa |
| Control System | PLC + servo motors |
| Operator Required | 1 person |
| Machine Size | Based on final design |