Our Automatic Bouffant Cap Making Machine is designed for producing disposable caps from PP nonwoven fabric or PE film on the same machine. Nonwoven caps are widely used in hospitals, laboratories, food processing plants, cleanrooms, beauty salons and hygiene industries.
The machine integrates material feeding, folding, elastic inserting, ultrasonic sealing and cutting into one continuous production line. With stable performance and high output, it helps factories replace manual production and significantly reduce labor costs.
The same machine supports both PP nonwoven fabric and PE film, with adjustable cap sizes from 18 to 24 inches.
Fully Automatic Production
Material feeding, folding, sealing and elastic inserting are all completed in a single continuous process.
High-Precision Elastic Control
Ensures uniform tension and strong sealing for comfortable and durable caps.
Ultrasonic Bonding Technology
Clean, firm and eco-friendly sealing without glue or chemicals.
High Productivity
Running speed reaches 150–200 pcs/min depending on fabric quality and cap size.
PLC Touch Screen Control
Easy operation, real-time monitoring, and quick switching of production parameters.
Adjustable Cap Size
Supports multiple sizes (18–24 inches) for medical, food and household applications.
Stable Structure & Low Noise
Frame is welded and reinforced for long-term durability and quiet operation.
Low Labor Requirement
Only 1 operator is needed, making it ideal for high-volume production.
See the Technical Data tab for material compatibility, cap sizes, production speed, power supply and machine dimensions.
For finished-cap packaging, explore the DH-600X bouffant cap packing machine. Automatic counting is standard equipment on the DH-600X. Confirm the cap quantity per bag and finished pack dimensions when planning the packaging stage.
| Item | Specification |
|---|---|
| Machine Name | Automatic Bouffant Cap Making Machine |
| Material | PP nonwoven fabric and PE film (same machine) |
| Cap Size | 18–24 inches (adjustable on the same machine) |
| Production Speed | 150–200 pcs/min |
| Sealing Method | Ultrasonic sealing |
| Elastic Width | 4–6 mm (Customizable) |
| Control System | PLC + Touch Screen HMI |
| Power Supply | 220V/380V, 50–60Hz |
| Air Requirement | 0.5–0.6 MPa |
| Machine Weight | Approx. 1000–1300 kg |
| Machine Dimensions | 3800 × 900 × 1400 mm |
For a standard machine, the speed is usually around 150–200 pcs/min.
But in real production, the actual output depends on:
In many cases, stable running is more important than peak speed.
It depends on your production scale.
If output is low, manual packing may still work.
But once production increases, packing often becomes the bottleneck.
Many customers find that:
👉 the machine can run fast, but packing cannot keep up
So for medium to large production, automatic packing is usually recommended.
Common packing options include:
The choice depends on your market and product positioning.
Yes, but it depends on the configuration.
Some lines are designed as:
If you have different packing requirements, it is better to confirm this early.
Besides machine speed, actual output is affected by:
That is why two machines with the same speed on paper may perform differently in real production.
Usually, the machine is configured for one type at a time.
Both elastic band and spandex can be used,
but they require slightly different handling and settings.
It is better to confirm your material choice before finalizing the machine configuration.
For a complete line with automatic packing,
typically 2–4 operators are enough.
Without automatic packing, you may need more people for manual handling.
Yes. The same machine supports PP nonwoven fabric for disposable hygiene caps and PE film for shower caps. Cap sizes from 18 to 24 inches can be adjusted on the same machine. Set the production parameters for the selected material and required cap size.
A typical setup may include:
Some customers choose a basic setup first,
and add packing later as production grows.
A simple way to decide:
If you are not sure, it is usually easier to start from your target output and packing requirement, then decide the configuration.
Yes. We provide online installation guidance, video instructions, and real-time technical support.
If required, we can also arrange engineer onsite service (customer covers travel cost).
The machine comes with a 1-year warranty for all core components, including:
Ultrasonic system
Electrical parts
Motors and sensors
PLC & HMI
Lifetime technical support is free.
We offer multiple support channels:
24–48 hour online troubleshooting
Remote video diagnosis (WhatsApp / WeChat / Zoom)
Parameter correction and guidance
Free training on operation and maintenance
For urgent issues, we can send replacement parts immediately.
Common spare parts such as: ultrasonic horns, blades, rubber rollers, sensors, belts, etc.
are always kept in stock.
We ship within 24 hours by DHL/FedEx.
Customized parts normally take 3–7 days.
Yes. We support customization of:
Cap size (18–24 inch)
Elastic width & tension
Feeding structure
Folding style
Machine speed
Frame size
We also provide upgrade services for old machines (ultrasonic replacement, tension system stabilization, elastic feeding upgrades, etc.).
